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Your Intelligent
Production Partner.

MES · Batch Production · Quality Compliance · FEFO Inventory · Traceability

ProGemba doesn't just record what happened on the floor — it guides what happens next. Every batch. Every check. Every dispatch.

● Batch Production Planning ● Quality & HACCP Compliance ● FEFO Inventory Rotation ● Finished Goods Dispatch ● Production Scheduling ● Machine Downtime Tracking ● Raw Material Traceability ● Yield & Wastage Analysis ● Compliance Audit Trail ● Shop Floor Visibility ● Management Dashboards ● Recall-Ready Records ● Batch Production Planning ● Quality & HACCP Compliance ● FEFO Inventory Rotation ● Finished Goods Dispatch ● Production Scheduling ● Machine Downtime Tracking ● Raw Material Traceability ● Yield & Wastage Analysis

Production Runs.
But It
Isn't Visible.

Plant managers know the truth. Batches move fast. Compliance windows are unforgiving. Execution happens on the shop floor — not in spreadsheets. Yet real-time visibility is limited, and quality decisions rely on paper logs, not live data.

The problem? Your production data exists. It just isn't being converted into real-time floor guidance.

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Traditional Systems
Track Output. Log Paper. Miss Deadlines.
They record after the batch is done. They don't guide quality, rotation, or dispatch in real time.
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The Gap
No Live Compliance View. No Early Warning.
Quality issues surface at audit time, not at the moment they occur on the floor.
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The ProGemba Difference
Monitoring Measures. Guidance Prevents.
ProGemba converts shop-floor data into real-time production guidance — so every batch ships compliant, on time, every time.
The ProGemba Philosophy

Not Just Digitization.
Production Intelligence.

ProGemba is built with one objective: help every plant run at its full compliant capacity — consistently, traceably, and with growing confidence. By guiding the right action, at the right stage.

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Right Batch

Production plans sequenced to real demand and machine capacity — no guesswork on what runs next.

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Right Compliance

Quality checks and HACCP protocols built into every stage, not bolted on after the fact.

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Right Rotation

FEFO-based stock rotation keeps expiry risk and wastage under control automatically.

Manufacturing Execution

Run The Floor.
Not Just Record It.

The system works with your plant, not against it. Every capability designed to keep production compliant and moving.

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Batch Production Planning

Structured batch plans aligned to demand, machine capacity, and material availability.

  • Demand-aligned scheduling
  • Machine & capacity planning
  • Material availability checks
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Quality & Compliance

HACCP-aligned quality checkpoints built into every production stage, with a full audit trail.

  • In-process quality checkpoints
  • HACCP-aligned workflows
  • Digital audit trail
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FEFO Inventory Rotation

First-Expiry-First-Out stock rotation enforced automatically, cutting wastage and expiry risk.

  • Automated FEFO enforcement
  • Expiry risk alerts
  • Wastage tracking
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Dispatch & Traceability

Every batch traceable from raw material to dispatch, ready for any audit or recall scenario.

  • Batch-level traceability
  • Dispatch readiness checks
  • Recall-ready audit trail
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Shop Floor Visibility

Real-time visibility into machine status, downtime, and production progress across lines.

  • Live line status
  • Downtime capture
  • Yield & wastage analytics
Built Around Your Plant

100% Customized to Your Process.

We don't force a generic template. We digitize your actual SOPs, compliance requirements, and shop-floor realities.

Schedule a Discovery Call
Compliance & Traceability

Every Batch,
Fully Accounted For.

This is where audits stop being stressful. ProGemba tracks every stage of production and converts it into compliance-ready records for every batch.

ProGemba Tracks
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Raw Material Batches
Every input logged against its source batch, ready to trace forward or backward at any time.
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Machine & Line Status
Live status of every line — running, idle, or down — with reasons captured as they happen.
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Quality Checkpoints
Every HACCP-aligned check, pass or fail, logged against the batch it belongs to.
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Expiry & Rotation Data
Shelf-life windows tracked per batch, feeding directly into FEFO dispatch sequencing.
And Gives Plant Teams
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Real-Time Compliance Alerts
Flags on missed checkpoints or out-of-spec results the moment they occur — not at month-end audit.
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Batch-Level Traceability
Trace any finished batch back to its raw material lot, or any raw lot forward to every batch it fed.
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Dispatch Readiness Checks
Nothing ships until quality and documentation checks are actually complete.
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Audit-Ready Reports
One click to generate the documentation your next BRC, FSSC 22000, or FSSAI audit will ask for.
Plant Management View

From Paper Logs
To Live Control.

Plant heads don't need more paperwork. They need decisions. ProGemba surfaces the right signal at the right time.

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Production vs Plan

Live visibility on output against the batch plan, across every line.

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Line Performance

Know which lines are running efficiently and which need attention.

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Compliance Score

A live read on checkpoint adherence, batch by batch, line by line.

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Wastage & Yield

Spot wastage trends early and course-correct before they compound.

Connected Ecosystem

Straight Into
Distribution.

Finished, compliant goods don't stop at the factory gate. ProGemba connects directly into PRISUM's Distribution Suite — so stock visibility continues from production to distributor, with zero manual re-entry.

Direct handoff to PRISUM DMS
No duplicate data entry
Real-time stock sync to distributors
One ecosystem, one data thread
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Zero Re-Entry
Production output flows straight into distributor stock records.
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Live Sync
Dispatch events reflect in distributor systems in real time.
One Connected Ecosystem
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ProGemba
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PRISUM DMS
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Technology

Enterprise-Grade.
Cloud-Native.
Secure.

Any device, any platform. Built for high-volume production operations from day one.

Technology Stack
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Shop-Floor App
Android & iOS — Ionic Angular · React Native
Tablet and handheld-ready, built for shop-floor conditions and offline support.
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Web Application
HTML/CSS · Angular — Management Dashboards
Full-featured web portal for plant management. Real-time reporting and configuration.
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Backend Services
PHP · Node.js · Java — REST API
Robust middleware handling high-volume batch and quality data, with a full REST API for integrations.
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Infrastructure
AWS / GCP — Linux — MySQL · PostgreSQL
Cloud-native deployment with enterprise-grade security and data reliability.
Enterprise Integration
Connects With Your Ecosystem
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ERP Integration
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PRISUM DMS Sync
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REST API
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Enterprise Security
Scales With You

Start with a single line, scale to multiple plants — ProGemba's architecture is designed for growth without re-implementation.

Multi-plant, high-volume ready
Why ProGemba

Turns Compliance Into
A Competitive Advantage.

Every plant runs differently. ProGemba protects your SOPs while strengthening them with real-time guidance, creating a compounding advantage in quality and reliability.

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Ensures Compliance

Every batch checked, logged, and audit-ready — automatically.

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Adapts to Your Plant

Built around your unique SOPs and compliance requirements. No forced change.

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Reduces Wastage

FEFO rotation and early alerts cut expiry losses before they happen.

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Connects the Chain

Feeds directly into distribution — one ecosystem from factory to shelf.

Get Started

Your Plant
Is Ready.

See ProGemba in action with a live demo tailored to your production process. No obligations — just a real look at what audit-ready manufacturing looks like.